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(pwr) pulse withstanding chip resistor token electronics industry co., ltd. taiwan: no.137, sec. 1, zhongxing rd., wugu district, new taipei city, taiwan, r.o.c. 24872 t el : +886 2981 0109 f ax : +886 2988 7487 china: 12f, zhong xing industry bld., chuang ye road, nan shan district, shen zhen city, guang dong, china 518054 tel : +86 755 26055363; fax : +86 755 26055365 web: www.token.com.tw mailto:rfq@token.com.tw version: september 20, 2017
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 1 / 13 ? product introduction features : ? high power rating ? tolerance from 0.5% ~ 5% ? improved working voltage ratings ? standard package sizes 0603 ~ 2512 ? excellent pulse withstanding performance applications : ? power supplies, diagnostic equipment ? industrial controls, lcd video monitors ? portable battery chargers, medical devices ? motor controls and line - powered equipment ? metering (testing/measurement), circui t protection devices as electronic design engineers have increased the power density of their equipment, the demand for smaller surface mount single - chip circuit protection resistors has also increased. token developed the pwr series resistors to provide an economical alternative to bulky molded wire - wound components or multi - chip solutions while saving both pc board space and manufacturing costs. to meet the increased demand for the pwr series resistors, token has developed a series of pulse with standing chip resistors with improved power ratings in reduced surface mounted sizes. designated the pwr series, the smd resistors deliver up to 50 percent higher power ratings than conventional surface mount resistors - up to 1.5w in a standard 2512 size chip. token is able to boost this power rating up to 50 percent through a combination of proprietary power film materials and advanced manufacturing processes. the pwr series resistors are available in four standard sizes (0603, 0805, 1206, 1210, 2010 and 2512) with power ratings from 0.125w to 1.5w, and maximum operating voltage ratings for 100v to 500v. resistance range is from 10 to 20 m, with tolerance tight to 0.5 percent. the pwr meets restriction of hazardous substances rohs directive and rohs co mpliance. along with the increased power ratings, the pwr series resistors also feature high surge and high voltage ratings, making them extremely stable in demanding surge and pulse environments. the pwr series chip resistors are specified for use in power supplies, circuit protection devices, portable battery chargers, motor controls and line - powered equipment. token will also produce devices outside these specifications to meet specific customer requirements, please contact our sales or l ink to token official website " chip resistors " for more information . token (pwr) pulse withstanding chip resistors provide 50 percent increase in power dissipation.
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 2 / 13 ? dimensions dimensions (unit: mm) ( pwr ) codes l (unit: mm) w (unit: mm) t (unit: mm) d1 (unit: mm) d2 (unit: mm) weight (g)/1000pcs pwr03 (0603) 1.600.10 0.800.10 0.450.10 0.300.20 0.300.20 2,042 pwr05 (0805) 2.000.10 1.250.10 0.500.10 0.350.20 0.400.25 4,368 pwr06 (1206) 3.100.10 1.550.10 0.550.10 0.500.25 0.500.20 8,947 pwr13 (1210) 3.100.10 2.600.15 0.550.10 0.500.25 0.500.20 15,959 pwr10 (2010) 5.000.10 2.500.15 0.550.10 0.600.25 0.500.20 24,241 pwr12 (2512) 6.350.10 3.100.15 0.550.10 0.600.25 0.500.20 39,448 pulse withstanding chips (pwr) construction dimensions (unit: mm) (pwr) recommend land pattern (unit: mm) (pwr) codes a (mm) b (mm) c (mm) pwr03 (0603) 0.90 0.60 0.90 pwr05 (0805) 1.20 0.70 1.30 pwr06 (1206) 2.00 0.90 1.60 pwr13 (1210) 2.00 0.90 2.80 pwr10 (2010) 3.80 0.90 2.80 pwr12 (2512) 3.80 1.60 3.50 recommend land pattern (pwr)
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 3 / 13 ? electrical spec. standard electrical specifications (pwr) type power rating at 70 operating temp. range max operating voltage max overloading voltage resistance tolerance (%) resistance range () tcr ppm/ pwr03 (0603) 1/10w - 55 ~ +155 50v 100v 0.5% 10~294 200 1%, 5% 1~294 200 0.5%, 1%, 5% 300~1m 100 pwr05 (0805) 1/8w - 55 ~ +155 150v 300v 0.5% 10~294 200 1%, 5% 1~294 200 0.5%, 1%, 5% 300~20m 100 pwr06 (1206) 1/3w - 55 ~ +155 200v 400v 0.5% 10~20 200 1%, 5% 1~20 200 0.5%, 1%, 5% 20.5~20m 100 pwr13 (1210) 1/2w - 55 ~ +155 200v 400v 0.5% 10~20 200 1%, 5% 1~20 200 0.5%, 1%, 5% 20.5~20m 100 pwr10 (2010) 3/4w - 55 ~ +155 400v 800v 0.5% 10~20 200 1%, 5% 1~20 200 0.5%, 1%, 5% 20.5~20m 100 pwr12 (2512) 1.5w - 55 ~ +155 500v 1000v 0.5% 10~20 200 1%, 5% 1~20 200 0.5%, 1%, 5% 20.5~20m 100 lower resistance :(1~10). operating voltage = ( ? ? ? ) , or max. operating voltage listed in above table whichever is lower. overloading voltage = 2.5* ( ? ? ? ) , or max. overloading voltage listed in above table whichever is lower. optional specifications can be required.
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 4 / 13 high power rating electrical specifications (pwr) type power rating at 70 operating temp. range max operating voltage max overloading voltage resistance tolerance (%) resistance range () tcr ppm/ pwr03 (0603) 1/8w, 1/5w - 55 ~ +155 50v 100v 0.5% 10~294 200 1%, 5% 1~294 200 0.5%, 1%, 5% 300~1m 100 pwr05 (0805) 1/4w - 55 ~ +155 150v 300v 0.5% 10~294 200 1%, 5% 1~294 200 0.5%, 1%, 5% 300~20m 100 pwr06 (1206) 1/2w - 55 ~ +155 200v 400v 0.5% 10~20 200 1%, 5% 1~20 200 0.5%, 1%, 5% 20.5~20m 100 pwr10 (2010) 1w - 55 ~ +155 400v 800v 0.5% 10~20 200 1%, 5% 1~20 200 0.5%, 1%, 5% 20.5~20m 100 lower resistance :(1~10). operating voltage = ( ? ? ? ) , or max. operating voltage listed in above table whichever is lower. overloading voltage = 2.5* ( ? ? ? ) , or max. overloading voltage listed in above table whichever is lower. optional specifications can be required.
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 5 / 13 ? environmental characteristics environmental characteristics ( pwr ) test item specification test method short time overload 0.5% jis - c - 5201 - 1 4.13 iec - 60115 - 1 4.13 rcwv*2.5 or max overloading voltage whichever is lower for 5 seconds leaching individual leaching area 5% total leaching area 10% jis - c - 5201 - 1 4.18 iec - 60068 - 2 - 58 8.2.1 - 55 ~155 , 5 cycles temperature coefficient of resistance as spec. jis - c - 5201 - 1 4.8 iec - 60115 - 1 4.8 +25/ - 55/+25/+125/+25 load life (endurance) (1%+0.05) jis - c - 5201 - 1 4.25 iec - 60115 - 1 4.25.1 rcwv, 70 , 1.5 hours on, 0.5 hours off, total 1000 hours humidity (steady state) (damp heat with load) (0.5%+0.05) jis - c - 5201 - 1 4.24 iec - 60115 - 1 4.24 402 , 90~95%rh, rcwv 1.5 hours on, 0.5 hours off, total 1000 hours resistance to dry heat 0.5% jis - c - 5202 - 7.2 96 hours @ +155 without load low temperature operation 0.5% jis - c - 5202 - 7.1 1hour, - 65 followed by 45 minutes of rcwv dry heat (0.5%+0.05) jis - c - 5201 - 1 4.23 iec - 60115 - 1 4.23.2 at +155 for 1000 hrs. 2010, 2512 sizes: 2mm; other sizes: 3mm bending strength (1%+0.05) jis - c - 5201 - 1 4.33 iec - 60115 - 1 4.33 bending once for 5 seconds. 2010, 2512 sizes: 2mm; other sizes: 3mm resistance to soldering heat (0.5%+0.05) jis - c - 5201 - 1 4.18 iec - 60115 - 1 4.18 2605 , 101seconds solderability 95% min coverage j is - c - 5201 - 1 4.17 iec - 60115 - 1 4.17 245 5 for 3 seconds dielectric withstand voltage (voltage proof) no breakdown or flashover jis - c - 5201 - 1 4.7 iec - 60115 - 1 4.7 1.42 times max. operating voltage for 1 minute insulation resistance >10g jis - c - 5201 - 1 4.6 iec - 60115 - 1 4.6 max. overload voltage for 1 minute power derating curve (pwr) note: storage temperature: 253 rated cont inuous working voltage (rcwv) = ????? ?????? ?????????? ????? ( ? ) or max. operating voltage whichever is lower. storage temperature: 15
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 6 / 13 ? lightning surge lightning surge of pulse withstanding chip resistor (pwr) 1.2/50s lightning surge chip resistor (pwr) 10/700s lightning surge chip resistor (pwr) note: lightning surge of pulse withstanding chip resistors are tested in accordance with iec 60 115 - 1 using both 10/700s and 1.2/50s pulse shapes. the limit of acceptance is a shift in resistance of less than 1% from the initial value. pulse withstanding cap acity of pulse withstanding chip resistor (pwr) pulse withstanding capacity of chip resistor (pwr) note: the single impulse graph is the result of 50 impulses of rectangular shape applied at one - minute intervals. the power applied was subject to the restrictions of the maximum permissible impulse voltage graph shown. the limit of acceptance was a shift in resistance of less than 1% from the initial value.
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 7 / 13 continuous pulse of pulse withstanding chip resistor (pwr) continuous pulse of pulse withstan ding chip resistor (pwr) pulse voltage of chip resistor (pwr) note: the continuous load graph was obtained by applying repetitive rectangular pulses where the pulse period was adjusted so that the average power dissipated in the resistor was equal to its rated power at 70
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 8 / 13 ? packaging & reel t a pe packaging quantity & reel specifications (unit: mm) (pwr) codes packaging quantity (kpcs) tape width reel diameter a (mm) b (mm) c (mm) w (mm) t (mm) pwr03 pwr05 pwr06 pwr13 paper 5 k 8mm 7 inch 178.51.5 60 +1 13.00.2 9.00.5 12.50.5 1 0k 8mm 10 inch 2541 1000.5 13.00.2 9.50.5 13.50.5 2 0k 8mm 13 inch 3301 1000.5 13.00.2 9.50.5 13.50.5 pwr10 pwr12 embossed 4k 12mm 7 inch 178.51.5 60 +1 13.00.5 13.00.5 15.50.5 8k 12mm 10 inch 2501 620.5 13.00.5 12.50.5 16.50.5 packaging quantity & reel specifications (pwr)
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 9 / 13 paper tape specifications (unit: mm) (pwr) codes a (mm) b (mm) w (mm) e (mm) f (mm) p 0 (mm) p 1 (mm) p 2 (mm) d 0 (mm) t (mm) pwr03 1.100.10 1.900.1 8.00.2 1.750.1 3.500.05 4.000.10 4.000.05 2.000.05 1.50 +0.1, - 0 0.700.1 pwr05 1.600.10 2.400.2 8.00.2 1.750.1 3.500.05 4.000.10 4.000.05 2.000.05 1.50 +0.1, - 0 0.850.1 pwr06 1.900.10 3.500.2 8.00.2 1.750.1 3.500.05 4.000.10 4.000.05 2.000.05 1.50 +0.1, - 0 0.850.1 pwr13 2.900.10 3.500.2 8.00.2 1.750.1 3.500.05 4.000.10 4.000.05 2.000.05 1.50 +0.1, - 0 0.850.1 paper tape specifications (pwr) emboss plastic tape specifications (unit: mm) ( pwr ) codes a (mm) b (mm) w (mm) e (mm) f (mm) p 0 (mm) p 1 (mm) p 2 (mm) d 0 (mm) t (mm) pwr10 2.80.10 5.50.10 12.00.3 1.750.1 5.50.05 4.000.10 4.000.1 2.000.05 1.50 +0.1, - 0 1.2 +0 pwr12 3.50.10 6.70.10 12.00.3 1.750.1 5.50.05 4.000.10 4.000.1 2.000.05 1.50 +0.1, - 0 1.2 +0 embossed plastic tape (pwr)
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 10 / 13 ? application notes pulse withstanding chip resistors (pwr) application & soldering notes today's electronic devices are becoming smaller and smaller. the requirement, in particular, for pulse withstand capability is growing due to the need to protect sensitive modern electronic systems. to meet this demand token electronics have designed a pulse withstanding chip resistor (pwr serie s). the enhanced performance of the chips is made possible by the precise use of the best resistance inks and a closely controlled production process. application notes: ? applications vary from line protection for telecommunications to surge withstanding resistors for use in circuit breakers. details of a typical telecomm and power supply application are given below. ? telephone lines can be subjected to a large range of voltage disturbances, many of which can damage switching equipment. this has led to the need for circuit protection against both high voltage transients, usually of short duration caused by lighting strikes and overloads of longer duration, due to direct connection to mains power lines. ? these two faults are separated into primary and secondar y protection. 1. primary protection handles the high voltage transients, and is usually located within the exchange. 2. secondary protection is usually built into the equipment to be protected, and deals with both current and voltage limiting. ? voltage limitin g prevents damage to the equipment and shock hazards, and current limiting prevents damage to wiring. ? to determine the suitability of a (pwr) series chip resistors for your application refer to the pulse withstanding data as given lighting surge performanc e using both 1.2/50s and 10/700s pulse shapes. soldering notes: ? electrical connection to a ceramic substrate or to a printed circuit board can be made by reflow or wave soldering of wrap - around terminations. ? wrap - around terminations provide good leach properties and ensure reliable contact. ? due to the robust construction, the (pwr) can be immersed in the solder bath for 30 seconds at 260 . ? this enables the resistor to be mounted on one side of a printed circ uit board and wire - leaded components applied on the other side. ? (pwr) resistors themselves can operate at a maximum temperature of 155 . ? for soldered resistors, the joint temperature should not exceed 110 . ? this condition is met when the stated power lev els at 70 and recommended pad and trace areas are used. ? allowance should be made if smaller areas of copper are used.
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 11 / 13 recommend soldering condition (pwr) recommend soldering condition (pwr) time of ir reflow soldering at maximum temperature point 260
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 12 / 13 ? order codes order codes (pwr) pwr 05 d tr c1 w 10r0 part number dimensions 03 eia0603 05 eia0805 06 eia1206 13 eia1210 10 eia2010 12 eia2512 resistance tolerance (%) d 0.5% f 1% j 5% package p bulk tr taping reel tcr (ppm/ ) c1 100 c 200 power rating (w) a 1.5 o 1/3 q 3/4 t 1 u 1/2 v 1/4 p 1/5 w 1/8 x 1/10 resistance () 10r0 10 1000 100 2201 2k2 1002 10k 1003 100k 1004 1m 1005 10m marking standard marking for e96/e24 n no marking 0805~2512 4 digits marking for example marking resistance 100 2.2k 10k 49.9k 100k 1m markin g 1000 2201 1002 4992 1003 1004 0603: 3 digits marking e24 nominal table e24 code 10 11 12 13 15 16 18 20 22 24 27 30 33 36 39 43 47 51 56 62 68 75 82 91 example: 101=100 102=1k (1 st and 2 nd are e24 code and 3 rd code is multiplier) resistance tolerance 1% for 0603: 3 digits marking in e96 (e96 series except e24 series) digits marking for example: 13c=13k3; 68b=4k99; 68x=49.9 marking table e96 nominal table code 02 03 04 06 07 08 09 10 11 13 14 15 16 17 19 20 21 22 23 24 25 26 27 e96 102 103 107 113 115 118 121 124 127 133 137 140 143 147 154 158 162 165 169 174 178 182 187 code 28 29 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 e96 191 196 205 210 215 221 226 232 237 243 249 255 261 267 274 280 287 294 301 309 316 324 332 code 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 e96 340 348 357 365 374 383 392 402 412 422 432 442 453 464 475 487 499 511 523 536 549 562 576 code 75 76 77 78 79 80 81 82 83 84 86 87 88 89 90 91 92 93 94 95 96 e96 590 604 619 634 649 665 681 698 715 732 768 787 806 825 845 866 887 909 931 953 976 multiplier e96 marking code a b c d e f x y multiplier 10 0 10 1 10 2 10 3 10 4 10 5 10 - 1 10 - 2
http://www.token.com.tw rfq@token.com.tw taiwan factory : +886 2 29810109 china factory : +86 755 26055363 page: 13 / 13 ? general information token thin film chips add powerful new options token electronics provides the industrys most comprehensive range of precision thin film technologies for discrete, network, and integrated passive components used in instrumentation; automotive electronics; communications systems; and portable electronics applications. ultra - reliable precision nichrome resistive elements are available on ceramic or silicon substrates in a wide variety of surface mount resistors. in res ponse to market demands for increased precision and stability, token has expanded range of nichrome thin - film chip resistors. offering solutions to precision test and measurement and voltage regulation across industrial, military and medical monitoring equ ipment markets designed to offer superior humidity performance. token thick film chips cut the cost of precision resistors token electronics has developed an extensive range of thick film / thin film resistive technologies for electronic circuits in power supplies; test and measurement; industrial electronics; telecommunications; audio circuits; automotive control systems; lighting controls; medical electronics; industrial equipment; and control systems applications. in addition to this, proven thick film technologies from token electronics provide a large range of standard resistive low ohmic current sense products for critical battery management, and line termination. the enhanced performance of the chips is made possible by the precise use of the best re sistance inks and a closely controlled production process. token chip low ohmic resistors come in smaller sizes and minimized power consumption todays electronic devices are becoming smaller and smaller. as a result, designers are moving more towards surf ace mount components not only for new designs but also to design out large axial and other through - hole resistors. in most cases this is a straight forward task as several resistor manufacturers offer chip resistors with performances to match axial parts. however in some cases, due to power rating or pulse withstanding requirements, this has been impossible. the requirement, in particular, for pulse withstand capability is growing due to the need to protect sensitive modern electronic systems. to meet this demand token electronics have designed a pulse withstanding chip resistor (pwr series).

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